Load Cell for Factory Automation: Single Ended Shear Beam Load Cell, Bending Beam Load Cell, High-speed Load Cell (HSSP)
The use of technology and systems to automate a production process with the ultimate goal of raising productivity and cutting costs is known as factory automation. The Load Cell for Factory Automation can range from one operation to end-to-end automation, which eliminates the need for human intervention. Any stage of the manufacturing process, from material quantity management to production and assembly to packaging and shipment, can benefit from the implementation of factory automation.
This is done thru Special Purpose Machines ( Specifically designed for any particular operation)
Single Ended Shear Beam Load Cell
Single Ended Shear Beam Load Cells are rectangular beams with one end fixed and a load applied to the other “live” end. They are also known as cantilever, shear, or bending beam load cells. The sensing section, located in the middle of the beam, senses shear or bending force when a load is applied, depending on the particular design of the beam load cell. Common uses for this kind of load cell are in process and scale weighing applications. Accurate measurements of the bending forces when the beam deforms elastically are made possible by the carefully positioned strain gauges of the sensing portion within a through-hole in bending beam load cells. Because of their design, they are a cost-effective choice for applications requiring weighing capacities of less than 1,500 pounds.
The interior blind hole structure of the sensing section of true shear beam load cells is distinguished by a central web that accurately monitors shear forces. Because of its stronger H-beam construction and improved ability to cancel out torque and off-center loads, this specialist design minimizes mistakes and makes them more suitable for higher-capacity loads up to about 75,000 pounds.
Bending Beam Load Cell
One of the main classifications or types of load cells that are frequently seen in the weighing business is the bending beam load cell. Other forms consist of single-point, tension, and compression, among others. They are possibly the most widely used kind of load cell available today. When a force or weight is applied, beam load cells function similarly to basic cantilevers and flex slightly. Although there are double-ended designs that are fastened at each end and loaded in the center, more like a hammock, they are usually fixed at one end and free at the other, acting much like a diving board. Furthermore, depending on how they detect force or weight, beam load cells are frequently divided into two classes.
Shear beam cells detect shear distortion, whereas bending beam cells measure the amount of bending distortion that takes place. With a wide range of potential capacities, mounting options, and accessories, beam load cells are the most extensive and adaptable type of load cells. When the usage of a single-point cell is no longer feasible, they are frequently combined in bigger weighing apparatuses and scales.
High Speed Load Cell
The board has an integrated Fill Mode that provides an independent filling control in addition to its basic mode. The board is capable of supporting embedded applications and/or piggy-back modules for OEM customers due to its intelligence and power. Applications for the LCIC-WIM-BEN include the analysis of noise and vibration in belt conveyors and other dynamic weighing systems, as well as the measurement of stabilization times following the application of a load. Other possible uses include testing and obtaining instantaneous final weight results on WIM and check weighers, measuring maximum (peak) and minimum forces on a scale/testing machine (helps select the suitable load cell for optimum performance), and examining scale behavior for slow/high speed WIM (weighing in motion) applications.